Understanding the Barbecuing Flame: Use, Control, Ignition.

I think I found this cool infographic in Bon Appetit magazine.  It is kind-of interesting in that it shows a lot of the common data about starting, using and controlling a fire for barbecuing.

infographic bbq grill fire

infographic of barbecue fire use and ignition and venting for proper heat.

 

 

 

 

 

 

In my experience — and we not only sell grill parts but we cook a lot because our business followed from passion — most barbecuers have their own way of lighting charcoal, of adding wood, of soaking wood and of controlling the heat and the smoke while cooking.  However, this info-graphic is interesting in that it makes the common tru-isms all located in a picture that shows a lot of basic information about the barbecue fire.

Heat control in a barbecue can often be the difference between great food and mediocrity — or worse.  For low heat barbecue we want to have the heat localized away from the food on the grate above the heat because direct heat will cause the food to cook unevenly instead of allowing heat to surround the food and slowly convection cook.

I use an infrared gas grill for grilling and a small Weber Genesis of broiling (what the uninitiated call barbecue) and a ceramic kamado for smoking.  In the kamado egg we’ll let the charcoal burn to grey and then add wood chunks that have soaked overnight in water.  The soaking wet wood chunks will not burn but create a lot of smoke.

 

Above the fire I always use something to defer the direct heat coming from below the grilling grates.  Usually this is a simple aluminum tray or even several layers of aluminum foil.  That causes the smoke and the heat to move away from the bottom of the grid and move around to surround the food.

The hot smoke slowly cooks at approximately 225 degrees and we try to keeo the heat off the lower section of the food.

The info-graphic shows a two-part fire that keeps a lot of flame in the center of the round grate and lower heat flames around the edges.  Pragmatically this is not realistic because the barbecue will send heat throughout the entire area within the closed lid.  The idea of a 2-zone fire is a good one for grilling because searing requires temperatures above 800 degrees.  Often people not accustomed to grilling at very high temperatures or of they own an appliance that cannot create that much heat will sear at lower heat settings but longer time.  Then they’ll move the food to a lower heat area of the grid to bring up the internal temperature.

You will never see a professional chef do this not someone who has barbecues, smoked and grilled long enough to feel the heat rather than work from a book.  This is counter-productive in barbecuing and smoking and totally superfluous in grilling.

But the graphic is neat and disseminates the “common sense” stuff spread about by people who do not cook.

LP Cylinder Tank Attachment Conversion For Inside or Outside Threads

Newer propane cylinders have a thick threading on the outside of the valve for the large plastic hand-wheel (called QCC) of a hose and regulator to attach to the tank.  Older tanks did not have the outer threads and although most of the LP tanks with inner threads are gone from America new tank valves are double threaded so the old style attachment will still work on new tanks.  Also a lot of clients in South America or in the islands still have the older tanks re-certified for use but they have the older inner threads (called POL).  When the client buys a new barbecue or a new fryer or has to replace the hose and regulator on their barbecue grill the new regulator attachment is the QCC and will not fit the old tanks.

hose and regulator attachment adapter for lp cylinder

hose and regulator attachment adapter for lp cylinder

This is the brass adaptoe that will reverse-thread into the LP cylinder valve so the large thick threads are now sticking out of the LP tank valve.  That way the consumer can use a new hose and regulator regardless of whether it was added to a old grill or came with a new barbecue, smoker, fryer or individual burner.

directions for using the regulator lp cylinder adaptor

directions for using the regulator lp cylinder adaptor

The adaptor has a plastic insert designed to break away as it is threaded into the inner threading of the propane cylinder valve.  These threads thread in a reverse turn.  As we add the adaptor the tightening will push the black o-ring against the gas valve to seal the gas valve safely and then the black square break-away will crack and break away leaving only the QCC threads for the new QCC hose and regulator attachment.

Once attached it is almost impossible to remove the adaptor so this is not a great idea on an exchange tank.

How Do I Build a Block BBQ Pit

How to build a brick oven bbq pit was actually answered in one of those questiona dn answer places as a question about how many bricks would be needed to build.  Although it is true there are many people who build brick ovens with actual bricks this is usually very ineffective and much less efficient than the cost and labor might imply.  Look at this page for a much more reliable alternative.

http://www.grill-repair.com/pizzaisland.html

We built this pizza oven but this is what some people may call cheating because we bought the pizza oven and then built the brick structure to hold the pizza oven and to  make the proper architecture more reliable because the appliance has been tested and certified as a stand alone appliance.

custom island pizza oven by Majestic Grill Parts

custom island pizza oven by Majestic Grill Parts


To build one of these your self you would basically need to re-create the structure without the benefit of experience or inspections to guide your effectiveness and safety.  There is a lower box for the wood burning fire and an upper box that is where the food or pizza will be inserted.

If this is to be a barbecue grill we only need a grate inbetween the 2 boxes so there is a stone lined  lower fire box with a grate above it and then a upper box for the food to sit on the heat radiating from the flames.

For a pizza oven we need a stone liner in the firebox so the heat does not break the outer brick structure  with vent holes along the stone divider above the flames.  This stone divider is the floor of the food-box and the food box stone should line the entire area because a pizza oven is designed to heat the stone so the stone will radiate heat for several days.  A pizza oven uses heat much more effectively than any barbecue grill because a small wood or charcoal fire is enough to heat up the fire brick liner and the fire brick will radiate heat to the food for days.

pizza oven on stand - insert designed to be built into enclosure

pizza oven on stand - insert designed to be built into enclosure

Most masons who custom build pizza ovens use an insert that is made of high heat ceramic or carbed stone like the one in this image.  This is an outdoor kitchen we built.  The home owner purchased a pizza oven insert but placed in on the stand instead of building brick masonry around the dome.  Usually the only part of this insert that is visible is the opening where the pizza is inserted with a giant spatula.

This kind of domed pizza oven holds the food and the fire under the dome and the dome gets very hot and holds the heat for days.

With a brick barbecue grill we would build more like the structure above that has a separate box for the fire and a box for the food.  The only thing not obvious is making sure the fire box has adequate ventilation so the fire has access to fresh air.  Wood and charcoal need vents to control the heat and to continue burning.

Take Your Grilling to the Next Level – Caveman Grilling.

Thanks to Adam Perry Lang’s wonderful boxing technique, putting the meat directly on the coals really works well. Whether you use a blow dryer or engage in simply fanning the coals with a cardboard, the taste is terrific. It appears the same will hold good when trying the technique on seafood. With a charcoal grill, few basic spices and a hair dryer or a piece of cardboard, the owner of Daisy May’s BBQ has shown a simple but smart way to take grilling to the next level.

The title says “the nest level” but this is more like the last lavel: the article here is about rubbing your meat for barbecuing and then dropping it right onto the coals.  He uses a blow-dryer to blow the ash off the food!

I think I did something like this 30 years ago as a boy scout but I do not believe I will be blow drying my meat nor dropping a beautiful steak onto the coals.

 

–But if You do it, please let me know!!

Read the full article here:
Take Your Grilling to the Next Level – Publishers Weekly

Dr. BBQ shares thrill of the grill smoking – Tbo.com

Ray Lampe has just put out a new BBQ book that will produce amazing meals with even novice grillers behind the tongs. His book guides users on what rubs work best with certain meats based on the proteins they contain. It also goes over what wood makes which flavors for the best smoking. Soaked wood offers flavor that modestly flavors food, giving it an undertone that compliments the rubs suggested. With all that is covered in the book, it will be a key ingredient itself in the kitchen of many BBQ grillers who love to smoke.

I’ll admit I do not smoke enough wood.  Sitting at the table or lying in the grass eating the fruits of my labors I always swear I’m smoking every weekend forever but as the days fill up I do not make enough time for smoking.  I do get customers all the time who are afraid to smoke because they have not done so before and they are afraid they’ll spend 4 to 9 hours cooking only to ruin the meal.  A real book about using dry rubs and matching various wood chunks is a great idea.  Even those of us who love to smoke and don’t do too bad at it can try new mixtures and benefit from a good cookbook.

Read the full article here:
Houck: Dr. BBQ shares thrill of the grill – Tbo.com

At the backyard barbecue – Chicago Tribune

This is a very cute post that laments the time it takes to cook the internal meat of chicken on the grill and the quick rate the outside sauces will burn while the inside is slowly cooking.   She believes the entire idea of “grilling” chicken is flawed. 

It’s true that it takes some time to barbecue chicken. Otherwise, what you’re going to be left with is burnt chicken with no taste. The technique of separating the task into doing the grilling first, follow it by saucing, and then searing at the final moment seems a great option that is bound to work, besides offering a delicious taste. Once we know how to barbecue chicken, we’re certainly going to enjoy the preparation process.

“Barbecuing” is a slower process that relies on flavor from sauces, charcoal, wood while grilling is high-heat, localizedheat cooking at the grill grate.  Trying to grill chicken is a bad ised but slowly cooked barbecued chicken should cook nicely.  The problem  – not with barbecuing chicken but with cooking anything — is timing the sauces and ensuring the food does not become tough or rubbery from over cooking.  I think I orefer a little burn crunchiness to over-cooked touch meat.

 

The reporter of the article linked below does an interesting job of separating the cooking processes for herself.  Looks like a interesting process to try.  We get to eat afterwards, right?!

Read the full article here:
At the backyard barbecue – Chicago Tribune

Brittle metal brush bristles can pose a barbecue hazard – ConsumerReports.org

Barbecuing may be a hazard to your health—but not for the reason you’re thinking. Recently, two different incidents of men accidentally ingesting metal bristles from a grill-cleaning brush have made BBQers think twice about what they’re putting in their mouths. To make sure this doesn’t happen to you, check your grill’s manual to see which type of brush you should be using. Inspect your brush periodically, and if any bristles have fallen or broken off, it’s time to get a new one.

Read the full article here:
Brittle metal brush bristles can pose a barbecue hazard – ConsumerReports.org

For years we have been worning clients away from metal bristled brushes because of the harm done to the protective coating on the grill parts.  When steel or cast iron is coated with a porcelain enamel th abrasive brush slowly — or faster depending on usage -  will wear away the coating.  Eventuall the cast or other materiel will oxidize.

When the grates and other grill parts are good quality stainless steel we suggest using a wire wheel on a drill or screw gun because the wire wheel will get grease off fast and high-quality stainless will not be harmed byt the spinning wire brush.

This article is completely new to me though!  Someone ate a bristle from the grill brush?!  All I can say is what we tell our customers when they ask:  use a good degreaser with a hose and maybe one of the abrasive pads like the bacvk side of the sponge.

 

Dark Meat Sizzles Ahead of Grilling Season – MarketWatch (press release)

Grilling season “officially” starts Memorial Day weekend, and this season, it looks like grillers everywhere will be turning to the dark meat of chicken. Chicken thigh sales have seen significant growth over the past couple months; however, the chicken breast still reigns supreme. Since consumers say that they prefer their food tender and juicy (who doesn’t?), dark chicken meat seems like a perfect plan.

Believe it or not there is actually a stock-market site that attempts to foresee futures of chicken sales.  Very strange.  Accoridng to the buyers in many supermarkets the types of sales that will get us through the barbecue-centric holidays is polled and showing growth for dark meat parts of chicken.

Read the full article here:
Dark Meat Sizzles Ahead of Grilling Season – MarketWatch (press release)

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Pitmaster shares barbecue secrets for National BBQ Month – KLTV

It may involve a lot of time to make a great barbecue, but the fun and joy always remains matchless. As Nick Pencis has rightly pointed out, it’s all about being together, and have a fantastic meal together. If people love barbecue so much there is so much of interest and happiness involved in cooking and eating it as a family.

I love to cook and I love to create varied flavors and i own a solaire infrared grill and a kamado smoker.  each are perfect in thier own way and i enjoy the barbecuing, smoking and the grilling we do.  However, my best memories are always of my family running around the yard and eating a messy as can be in the grass and dripping wet.  it is only later when I am discussing cooking techniques with clients that i remember the specifics of cooking becausethe best memories of barbecuing in the back yard are spending time with friends and fomail.

Read the full article here:
ETX pitmaster shares barbecue secrets for National BBQ Month – KLTV

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Chef Big Shake Heats up 2012 Summer Grilling Season – MarketWatch (press release)

The Original Shrimp Burger, a seafood-based alternative to beef burgers launched by Chef Big Shake, is set to hit QVC’s airwaves on Monday, May 21. Says Chef Big Shake (also known as Shawn Davis): “Our Original Shrimp Burgers are the perfect way to. . .make a delicious and healthy addition to every barbecue.”

“shripm burgers”?!  I have never heard of such a thing but I must find a way to get one.  They have flavors too.  This sounds like a fun channel for oddities to barbecue.

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Read the full article here:
Chef Big Shake Heats up 2012 Summer Grilling Season – MarketWatch (press release)

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